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Battery: BMW iX, i4‐i7 (Gen5 platform)

lenvm edited this page Dec 14, 2024 · 2 revisions

Caution

Working with high voltage is dangerous. Always follow local laws and regulations regarding high voltage work. If you are unsure about the rules in your country, consult a licensed electrician for more information.

BMW Gen5 BEV Platform - (iX, i4, i5, i7)

BMW uses a shared modular platform across various vehicles with a common BMS (SME). BMW i4 for example has the SE26 or SE27 configuration.

Unlike i3, Gen5 now uses CAN-FD on the external side, and ISO-SPI between SME > Cell modules.

Technical data SE26 SE27
Number of battery cells (lithium-ion battery) 288 324
Number of cell modules 4 dual-cell modules (two 12s3p) 3 cell modules (4s3p)
4 dual-cell modules (two 12s3p)
Voltage range Min. 268.8 V - max. 408 V Min. 302 V - max. 464 V
Battery capacity 198.6 Ah 211 Ah
Max. storable energy quantity 70.3 kWh 83.9 kWh
Max. useful energy quantity 68 kWh 80.7 kWh
Dimensions of the housing (length x width x height) 2261 mm x 1708 mm x 285 mm 2261 mm x 1708 mm x 285 mm
Total weight 500.9 kg 561 kg
Cooling system Coolant Coolant

Note on CAN-FD

The Gen5 BMW battery architecture uses CAN-FD, so if you plan on integrating this battery, you will need to get the CAN-FD chip add-on

Pin Assignments at Plug Connector A332*1B

A332*1B is the external low voltage connection. Connector is a Hirschmann 805-587-545 16way 1.2 SealStar FA Connector. Some packs have the LV connection at the front of the pack and appear to use a back to back connector instead.

Pin Type Description / Signal Type Connection / Measuring Information
1 E Supply, terminal 30 Fuse F242 Power distribution box, rear
2 M Ground Ground point
3 E Terminal 30c signal High-voltage safety connector
4 E/A Wake-up signal Body Domain Controller
5 -- not used
6 -- not used
7 E/A High-voltage interlock loop signal (loop these two via 33ohm resistor) High-voltage safety connector
8 E/A High-voltage interlock loop signal (loop these two via 33ohm resistor) High-voltage safety connector
9 E Crash signal Crash safety module
10 -- not used
11 E/A not all-wheel drive CAN-FD bus signal Combined charging unit
12 E/A 4WD CAN-FD bus signal Electrical machine electronics 2
13 E/A not all-wheel drive CAN-FD bus signal Combined charging unit
14 E/A 4WD CAN-FD bus signal Electrical machine electronics 2
15 A Activation Coolant shutoff valve 2
16 M Ground Coolant shutoff valve 2

HV Connectors

Count Connector Cable/Cap
1 DC charge connector Protective Cap Hv Battery 889520 - BMW (12-90-9-796-829)
1 or 2 main connectors Protective Cap for HV Battery 889520 - BMW (12-90-9-796-829)
1 CCU/AC Connector (100A fused) Suitable cable is 5A2DB59-03

HV Connector Blank - 3D Printed

Here are some 3d printable covers for the large rear connector, smaller front connector and internal blanking covers for BMU (If you disconnect the additional HV outputs internally) https://www.thingiverse.com/thing:6845382/files

Pin Assignments on BMS Internal Connector

image

Pin Assignments on contactor connector (Inside BMS)

image

Example Wiring Diagram

This diagram assumes using manual contactor control (you will have to make up a 4 pin passthrough inside the battery from the SME/BMU to the spare pins on the external case). Pinout for the contactor connector is above. You can combine all 3 negative contactor connections, leaving the other 3 spare pins for the individual positives. 2WD and 4WD can vary for CANFD pinout - so check!

example wiring

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