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User/jcirce/safety docs #177

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186 changes: 186 additions & 0 deletions docs/safety.md
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# Autonomy Lab Safety Policies & Procedures
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Document serves purpose of safety guidelines (both in 701 and outside)

### The importance of this safety guide is to ensure:

1. **NO ONE GETS HARMED** or we mitigate the risk of people getting harm
1. There isn’t a lot of capital damage to the car or anything in the
surrounding area
1. Helps prevents any easily avoidable mistakes that could be prevented
and set back the timeline
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## General

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ADD:
All members should know where E-STOP buttons are.

### If something starts smoking:

- Press estop and turn off all power immediately
- Clear the lab asap
- Call for help
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### If fire:

- Fire extinguisher is on inside of car
- Larger one in front of 701
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### If something in eye:

- Eye wash is on either sink in 701
- Do not rub eye
- Call for help
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### If bleeding:

- Call for help
- Apply pressure to wound
- First Aid kit near exit of 701
- Use gauze/band aids
- Wash hands
- Use disinfectant
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### If bleeding is not stopping:

- Keep applying pressure
- Call for help
- Go to urgent care
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An accident report will have to be filled out. Inform technician/instructor of wound


### If someone passes out / loses consciousness:

- Call 911 NO EXCEPTIONS
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## When Using Equipment:

### MUST:

- Wear goggles
- Wear electrical gloves (if handling +48V line)
- Place chock blocks on wheels if tires are not on dollies

This includes but not limited to: mechanical maintenance, using hand
tools, using power tools, cutting/stripping wire, soldering
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### When jacking car:

- Announce “ALL CLEAR, JACKING FRONT” or “JACKING BACK”
- Announce “ALL CLEAR, LOWERING” when releasing the jack
- Wait until clear before jacking or releasing jack
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### When going under car:

- Announce / shout out “GOING UNDER CAR” to make sure everyone near the
car knows not to sit inside the car or move the car
- Do not go under car until sure no one is going to sit in car / move
car
- Put up caution tape or assign someone else to watch car or stand at
door so people coming in know not to go into car while you are under
the car
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### When operating experimental boards / devices / new additions to car:

- Check that it works on a node not plugged into car first
- Check board is not being back-powered through battery device
- Operate with power supply before connecting to electronics to car
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### When car is in 701:

- Ensure car will not drive into wall (put car on dollies or use chock
blocks at all times)
- Have the car face at the wall where it won’t hit the hallway or anyone
else in case it drives forward by itself
- Avoid keeping the car on it’s wheels unless needed for testing
- Even this should be avoided by using the jack stands in the lab
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Suggested change
### When car is in 701:
- Ensure car will not drive into wall (put car on dollies or use chock
blocks at all times)
- Have the car face at the wall where it won’t hit the hallway or anyone
else in case it drives forward by itself
- Avoid keeping the car on it’s wheels unless needed for testing
- Even this should be avoided by using the jack stands in the lab
*When there's a car in 701:*
- Ensure the car will not drive into a wall by putting the car on
dollies, jack stands, or using chock blocks at all times
- Have the car face at a wall where it won't drive into the hallway or
anyone else in case of unintentional movement
- Avoid keeping the car on it's wheels unless needed for testing


### When using power tools / drills:

- Announce/ shout out “ALL CLEAR, DRILLING” so that all in car know to
be clear
- Make sure all are clear before using tool
- Ensure item you are drilling into is clamped in some way so that it
doesn’t go flying or break
- Use step bits when possible for drilling into plastic
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### When wiring to a battery (if battery leads are exposed):

- Make sure all are clear before removing tape / no one is touching
other side of battery to prevent shorts
- If anything is loose or hanging use electric tape to prevent any
accidental shorts
- Use battery boots (when possible)
- If battery shorts, STOP what you're doing, turn off all systems to
prevent further damage, identify problem.
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### When soldering:

- Ensure some sort of fan/filter is on (either the ceiling air sucker or
the mini fan)
- Ensure soldering iron is not left on when finished
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### When using Heat-Gun

- Make sure ONLY pointing at items want to heat up
- Keep others clear when heat gun is on
- Ensure heat gun is turned off when finished
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### When running new steel cables for Brake-by-Cable:

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When arming vehicle, announce "ARMING VEHICLE"
Same when disarming vehicle.
When test is starting, announce "STARTING TEST"

- Use swage tool in vice when possible
- Clean all steel shavings when cutting cables
- Tape/cover all sharp ends of the cable

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## Test Day Procedures

### Test day safety officer

- One person (can be volunteer) is assigned to be safety officer for day
- This person will make sure people are following the ALL CLEAR shouts
- Person makes sure no one is in car when people are under car
- Person makes sure people using tools are wearing goggles
- Will be the person to call 911 if needed
- Will be the first person to use the fire extinguisher if needed
- Responsible for asking people not being safe to leave the room/test
environment

### In General

- If not directly touching / testing something on car, STAY CLEAR
- If have curiosity questions, it’s okay to ask but wait until the team
member who is working is finished or save questions for reflections or
other times
- If afraid you might forget your question, write it down somewhere
- Ideally, unless it’s urgent, don’t distract people using tools and
working on car
- Not only is it important for team members to focus while using tools
to work on the car, distractions can cause mistakes which could cause
the car to become unsafe
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### When car is ARMED

- Armed means any of the following: Key is in ignition, Node boards are
powered
- Take extreme care not to short connections
- If possible, turn off car / nodes before using metal tools on the
boards (metal snips, screw drivers, etc)
- If anything shorts / makes smoke/ explodes, STOP what you're doing,
call for help, turn all systems OFF to prevent further damages,
identify problem before moving on
- If working with something connected to a battery, take even more care
not to short components
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### When outside:

- Yellow caution tape and orange cones for to corral/block pedestrians
- No one in front or behind car while car is “ARMED” NO EXCEPTIONS
- Must have fire extinguisher in car
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### Before commencing Test Day run through safety checklist:

- Who is designated student safety officer?
- Does the ESTOP work as intended?
- Is the weather suitable for a test day?
- Is there a lab technician or someone certified who agreed they’d be
with you during the duration of the test day?
- Is the school grounds team aware of what section of the sidewalk will
be blocked for testing?
- Make sure all members present for test day understand what system is
being tested when and are conscious of any dangers that maybe
associated with it
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