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Raspberry Pi control of Daikin air conditioner using infra-red and Ciseco xrf serial modules

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aircon-raspi-xrf

Raspberry Pi control of Daikin air conditioner using infra-red and Ciseco xrf serial modules. This project is probably a bit hard for a beginner. It needs experience of coding and constructing a microcontoller board as well as python and linux scripting on a Raspberry Pi.

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I needed to control my a/c remotely over the internet. I was inspired by mat_fr to reverse engineer the IR protocol. Thanks!!!!

I already had a Raspberry Pi with an XRF module and I didn't want to use the send part of lirc so I decided to use another XRF module with a PIC.

Reverse engineering the Daikin IR protocol

My Daikin IR remote is an ARC452A3 and the indoor units are FTXS series - installed around 2010. Obviously different units may well use different codes.

Using exactly the same approach as mat_fr, I recorded the result of a lot of different commands. I iterated my understanding of the protocol, eventually arriving at dec_2.py. Yes, horrible code, but it tests that the received lirc code has the same timings as a code generated from scratch. It runs with python -i 'lirc input filename' -c 'command string - for example aXY1cT20F100' and outputs a whole lot of (possibly) useful diagnostics. You will need to install python bitstream from https://pypi.python.org/pypi/bitstring/3.1.3

Building the remote IR transmitter

I have made a few projects with XRF modules and PICs so this choice was easy. I had a spare PIC18F26J50 although this project should work with any PIC18 with serial and PWM modules. It is easy to interface to the XRF if the PIC is also running at 3.3V.

The circuit schematic is in the PIC folder. It has independent IR LEDs for the air conditioning units in 2 rooms. I used an ethernet cable to extend to the second room. 3 pairs in parallel for the LED and one pair for the thermistor.

The C source is in the PIC folder. It needs the microchip mplabx IDE to compile and build.

All the bit timings were taken from the lirc captures as described above. The PWM timings were adjusted to give the same frequency and duty cycle as the Daikin transmitter using a fast photodiode and oscilloscope. Roughly 36KHz with 33% duty cycle. It wasn't very critical.

When running, the circuit acts like an IoT thing with addresses AC and AV corresponding to the 2 rooms.

There are photos in the PIC folder of the PIC board and of the remote in the second room.

The Raspberry Pi

My RasPi was already set up with an XRF module. I actually used a slice of pi but a slice of radio would work just as well - particularly if you change the chip antenna for a whip as described here.

There is a photo in the raspi folder of the slice of pi on my raspberry pi.

The python code (in the folder raspi) also listens for sensor readings from 2 other IoT temperature sensors with addresses TE and TF. If it recognises a command for the air conditioning in /run/shm/ it sends the correct code to the PIC and expects to receive an acknowledgement. If no acknowledgement is received, it tries again 4 times before giving up. It removes the command from /run/shm/. Every 5 minutes, it asks the remote to send the current thermistor voltage and converts this to degrees centigrade. You will have to adjust the thermistor constants to get the correct results. After every new reading it updates /home/pi/temp.csv. You can use this to make a webpage with the temperature history, or you can add a software thermostat to switch on the heating when needed.

Making it useful

Once the PIC is plugged in and running, and the python code is running on the raspberry pi, you can switch on the air conditioning by running touch /run/shm/ask_ac_heat and switch it off with touch /run/shm/ask_ac_off. This is useful for example if you can access your raspberry pi using ssh over the internet.

Use cron if you need to switch on the heating at a regular time. See cron.example in the raspi folder. Load it with crontab /home/pi/cron.example The example switches the heating on in the living room from 07:00 to 08:00 and 17:00 to 21:00 and in the bedroom from 22:00 to 23:00.

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Raspberry Pi control of Daikin air conditioner using infra-red and Ciseco xrf serial modules

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