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img

Images

Schematic

./documentation/schematic/mouse-joystick-pcb.pdf

PCB

Bill of Materials

Board

Item Synopsis Manufacturer Part Number Manufacturer Quantity Reference(s) Package
1 CONN HDR 14POS 0.1 GOLD PCB PPPC141LFBN-RC Sullins Connector Solutions 1 A401
2 50V 3.3uF FS32X335K500EGG PSA(Prosperity Dielectrics) 1 C301 1210
3 CAP CER 0.1UF 100V X5R GRM155R62A104KE14D Murata Electronics 20 C302 C501 C502 C504 C505 C508 C509 C510 C511 C516 C701 C702 C704 C705 C708 C709 C901 C902 C903 C904 0402
4 CAP CER 1UF 25V X5R GRT155R61E105KE01D Murata Electronics 2 C303 C304 0402
5 CAP CER 47UF 10V X5R CGA0805X5R476M100MT HRE 3 C305 C507 C707 0805
6 CAP CER 0.022UF 100V X7R GCM188R72A223KA37D Murata Electronics 2 C503 C703 0603
7 CAP CER 0.47UF 35V X5R GRT155R6YA474KE01D Murata Electronics 2 C506 C706 0402
8 CAP CER 2.2UF 100V X7T 0805 GRM21BD72A225KE01L Murata Electronics 5 C512 C513 C517 C710 C711 0805
9 CAP ALUM 100UF 20% 50V SMD EEEHAH101UAP Panasonic Electronic Components 5 C514 C515 C712 C713 C801 SMD D8xL10.2mm
10 CAP CER 0.22UF 25V X6S GRT155C81E224KE01D Murata Electronics 3 C601 C602 C604 0402
11 CAP CER 1UF 35V X5R CL05A105KL5NRNC Samsung Electro-Mechanics 1 C603 0402
12 50V 15A PowerDI-5 Super Barrier Rectifier SBRT15U50SP5-13 Diodes Incorporated 1 D301 PowerDI-5
13 LED RED CLEAR CHIP SMD APHHS1005SURCK Kingbright 1 D302 0402
14 DC Power Jack 2.5A 24V 2.1MM DC-005-2.5A-2.0-SMT XKB Connection 1 J301 SMD
15 TERM BLOCK HDR 2POS 90DEG 3.5MM 1844210 Phoenix Contact 3 J501 J701 J801 Plugin P=3.5mm
16 TERM BLOCK HDR 4POS 90DEG 3.5MM 1844236 Phoenix Contact 3 J502 J702 J901 Push-Pull P=3.5mm
17 CONN HEADER SMD R/A 5POS 1.25MM 0532610571 MOLEX 1 J503 SMD
18 RES SMD 1.5K OHM 5% 500mW ERJP06J152V PANASONIC 1 R301 0805
19 RES SMD 1.8K OHM 5% 100mW ERJ2GEJ182X PANASONIC 4 R401 R402 R505 R704 0402
20 0.36 250mW Current Sense Resistor RL1206FR-070R36L YAGEO 2 R501 R502 1206
21 RES SMD 10 OHM 1% 62.5mW RC0402FR-0710RL YAGEO 2 R503 R703 0402
22 RES 200K OHM 1% 62.5mW 0402WGF2003TCE UNI-ROYAL(Uniroyal Elec) 1 R504 0402
23 RES SMD 40k OHM 1% 100mW SCR0603F40K VO 2 R601 R602 0603
24 0.12 750mW Current Sense Resistor KRL1632E-M-R120-F-T5 SUSUMU 2 R701 R702 1206
25 RES 30 OHM 1% 62.5mW CR0402FF30R0G LIZ Elec 1 R801 0402
26 SPEAKER 8OHM 700MW KLJ-01304T-08R07W KELIKING 1 SP601
27 DC-DC 5V 600mA Output 3-65V Input TPSM365R6V5RDNR Texas Instruments 1 U301 QFN-11(3.5x4.5)
28 IC SWITCH DEBOUNCER MAX6816EUS+T Analog Devices Inc./Maxim Integrated 2 U501 U701 SOT-143
29 IC MTR DRV BIPOLAR 5.5-46V TMC5130A-TA Analog Devices Inc./Maxim Integrated 2 U502 U702 TQFP-48-EP(7x7)
30 IC TRANSLTR BIDIRECTIONAL 2 CHAN LSF0102DCUR Texas Instruments 1 U503 VSSOP-8-0.5mm
31 IC AMP CLASS AB MONO 1.7W TPA6204A1DRBR Texas Instruments 1 U601 QFN-8-EP(3x3)
32 IC LED DRVR LIN PWM 200MA BCR421UE6327 Infineon Technologies 1 U801 SC-74-6
33 IC SIGNAL COND ANLG PGA305ARHHR Texas Instruments 1 U901 VQFN-36-EP(6x6)
34 XTAL OSC XO 16MHZ 3.3V HCMOS SMD ECS-2520S33-160-FN-TR ECS Inc. 2 X501 X701 SMD2520-4P

Supplemental

Item Synopsis Manufacturer Part Number Manufacturer Quantity Cost Total
1 AC/DC DESKTOP ADAPTER 24V 65W SDI65-24-UC-P5 CUI Inc. 1 29.26 29.26
2 TEENSY 4.0 (HEADERS) DEV-16997 SparkFun Electronics 1 28.50 28.50
3 CBL USB2.0 A PLG-MCR B PLG 3.28' 102-1492-BL-F0100 CNC Tech 1 6.06 6.06
4 TERM BLOCK PLUG 4POS STR 3.5MM 1840382 Phoenix Contact 3 6.27 18.81
5 TERM BLOCK PLUG 2POS STR 3.5MM 1840366 Phoenix Contact 3 3.83 11.49
6 PICOBLADE 5 CIRCUIT 300MM 0151340503 Molex 1 5.18 5.18
7 Supplemental BOM Version: 1.0.0 Total 99.30

Notes

Actuators

Stepper Motors

  1. Big

    SOYO SY42STH38-1684A

  2. Little

    Lin Engineering WO-208-13-01D-RO

Brake

Placid Industries B5Z-24-1R Magnetic Particle Brake

  • Current control 0-0.049 A at 24 V

Sensors

Torque Sensor

Transducer Techniques RTS-5

  • wheatstone bridge

Encoder

Newark HEDR-5421-EP111

  • Two channel quadrature

Limit Switches

MiSUMi D2F-01FL

  • Normally open or normally closed

Development

Install Guix

Install Guix

Generate Output from KiCad

Remove previous versions

rm -rf ./documentation/3dmodels/* && rm -rf ./documentation/bom/* && rm -rf ./documentation/fabrication/* && rm -rf ./documentation/pcb/* && rm -rf ./documentation/schematic/*pcb

Images

  1. 3D Viewer

    Output directory: ../documentation/pcb

    • pcb.png
    • top.png
    • bottom.png
    • front.png
    • back.png
    • left.png
    • right.png

  2. Trim

    make trimmed-images

  3. Schematic PDF

    File -> Plot

    Output directory: ../documentation/schematic

    Plot All Pages

    • Output format PDF
    • Page Size = Schematic size
    • Plot drawing sheet
    • Output mode = Color
    • Color theme = KiCad Default
    • Default line width = 0.006 in

  4. Schematic SVG

    File -> Plot

    Output directory: ../documentation/schematic

    Plot All Pages

    • Output format SVG
    • Page Size = Schematic size
    • Plot drawing sheet
    • Output mode = Color
    • Color theme = Solarized Light
    • Default line width = 0.012 in

  5. PCB SVG

    Add Edge.Cuts, holes, and dimensions to User.Drawings

    File -> Plot

    Output directory: ../documentation/pcb

    • Plot format SVG

    • Include Layers

      • User.Drawings
      • F.Silkscreen
      • B.Silkscreen
      • F.Fab
      • B.Fab

    • Plot on All Layers

      • Edge.Cuts

    • Plot footprint values

    • Plot reference designators

    • SVG Options

      • Precision = 4
      • Output mode = color

      make cropped-svg

Fabrication Files

  1. Gerbers

    File -> Fabrication Outputs -> Gerbers (.gbr)

    Output directory: ../documentation/fabrication/gerbers

    Include Layers:

    • F.Cu
    • F.Paste
    • F.Silks
    • F.Mask
    • F.Fab
    • B.Cu
    • B.Paste
    • B.Silks
    • B.Mask
    • B.Fab
    • Edge.Cuts - (contain the board outline/cutouts.)
    • In1.Cu, In2.Cu … - (needed for 4/6 layer designs.)

    Options:

    • Select Plot reference designators, otherwise designators will not appear on silkscreen layers.
    • Select Check zone fills before plotting
    • Select Use Protel filename extensions, this is recommended as JLCPCB prefers Protel filename extensions.
    • Select Subtract soldermask from silkscreen, this ensures no silkscreen on pads.
    • Coordinate format 4.6 unit mm

  2. Drill and Map Files

    Output directory: ../documentation/fabrication/gerbers

    Options:

    • Excellon drill file format
    • Check Use alternate drill mode for "Oval Holes Drill Mode".
    • Check Absolute for "Drill Origin".
    • Check Millimeters for "Drill Units".
    • Check Decimal format for "Zeros Format".
    • Gerber X2 map file format

    Zip gerber files

    zip ./documentation/fabrication/gerbers.zip ./documentation/fabrication/gerbers/*

  3. BOM

    Generate BOM from schematic editor using blank command line to create bom xml file.

  4. POS

    File -> Fabrication Outputs -> Component Placement (.pos)

    Output directory: ../documentation/fabrication/

    Settings:

    • Format = CSV
    • Units = Millimeters
    • Files = Single file for board
    • Do not use drill/place file origin

    Modify pos files:

    • Ref -> Designator
    • PosX -> Mid X
    • PosY -> Mid Y
    • Rot -> Rotation
    • Side -> Layer

  5. Step

    File -> Export -> Step

    Output directory: ../documentation/3dmodels/pcb.step

    • Drill/place file origin
    • Overwrite old file
    • Standard Board outline chaining tolerance

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About

Janelia Dudman lab PCB for the mouse joystick rig.

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GPL-3.0 license
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