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Adding the Non-enclosure version of the Knob Tensioners (#22)
* Create README.md * Add files via upload --------- Co-authored-by: Nelson Graça <[email protected]>
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Mercury_One/Vengeful/Standalone_Knob_Tensioners/README.md
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# Standalone Knob Tensioners | ||
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This mod is designed to provide a simple and sturdy solution for tensioning belts on the Ender 5 Plus(Need confirmation for the Ender 5) Mercury 1 and Mercury 1.1 Systems | ||
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<img src="https://github.com/Vprince099/UserMods/blob/70ca9a4ffd59bd3d6dac79b1b4dd776309475bd6/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Showcase_Image.PNG" width="50%" height="50%"> | ||
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## Description | ||
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This Mod is derived from the enclosure project I am currently working on (Jan-2023). In order to provide a version that can be used by the entire Mercury community. I have forked the design and will upload the enclosure version once I am done. This was inspired by the Voron V0. This provides a sturdy solution for tensioning your belt while maintaining a design that allows clearance for an enclosure. | ||
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## Dependencies | ||
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* **Please print in ABS or ASA** | ||
* Due to the tight clearances of a part like this, I recommend this part be printed on a properly calibrated printer | ||
* I **Do not** recommend scaling the parts via a slicer as you may have issues with fitment | ||
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## Bill of Materials | ||
Item Name | Quantity | Notes | ||
| :--- | :---: | :--- | ||
M5x12mm BHCS | 2 | Needed for Rear Mount | ||
M5x25mm BHCS | 2 | Needed for Inside Mount | ||
M3x6MM BHCS | 8 | Needed to secure lid | ||
M3x4mmx5mm Heatset Inserts | 8 | Needed to secure lid | ||
M5 T-Nut | 6 | You should have at least 4 existing T-nuts from the Original BOM | ||
M5x20mm SHCS | 2 | From Original BOM | ||
M5x30mm PIN | 2 | From Original BOM | ||
M5x1mm Shim | 4 | From Original BOM | ||
F695 Bearing | 4 | From Original BOM | ||
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## Installation | ||
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### Step 1 - Install Heatset Inserts | ||
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* Install the Heatset inserts with a soldering iron for both the Left and Right Frame printed parts | ||
* Total amount of Heatsets to install is **8** | ||
<img src="https://github.com/Vprince099/UserMods/blob/9484fb143167ddbe990767eebb4dfe4484cb84fe/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Heatset%20installation.PNG" width="50%" height="50%"> | ||
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### Step 2 - Mount Frame to Extrusions | ||
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* Install the T-Nuts on both sides of the extrusion frame | ||
* Total amount of T-Nuts to install is **6** | ||
<img src="https://github.com/Vprince099/UserMods/blob/9484fb143167ddbe990767eebb4dfe4484cb84fe/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/T_Nut_Intsallation.PNG" width="50%" height="50%"> | ||
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* Install the M5x12mm BHCS at the Rear Mount hole | ||
* Install the M5x25mm BHCS at the Inside Mount hole (This is a longer bolt to provide more structural rigidity) | ||
* Repeat these steps on the other side as well | ||
* Total amounts | ||
* M5x12mm BHCS quantity of **2** | ||
* M5x25mm BHCS quantity of **2** | ||
<img src="https://github.com/Vprince099/UserMods/blob/9484fb143167ddbe990767eebb4dfe4484cb84fe/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Securing_frame.PNG" width="50%" height="50%"> | ||
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### Step 3 - Install Bearing Stack | ||
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* Install the bearing stack as prescribed in the original instructions for the Mercury Printers | ||
* At this time you should insert the M5x20mm SHCS since the bolt will be held captive once the tensioner is inserted to the frame | ||
* Repeat this process on both sides | ||
* Total amounts | ||
* M5x20mm SHCS quantity of **2** | ||
* M5x30mm PIN quantity of **2** | ||
* M5x1mm Shim quantity of **4** | ||
* F695 Bearing quantity of **4** | ||
<img src="https://github.com/Vprince099/UserMods/blob/9484fb143167ddbe990767eebb4dfe4484cb84fe/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Installing%20BearingStack.PNG" width="50%" height="50%"> | ||
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### Step 4 - Install Belt | ||
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* If this is a new build, follow the steps prescribed in the original instructions for the Mercury Printers | ||
* if this is a retrofit, you will need to install as pictured below | ||
<img src="https://github.com/Vprince099/UserMods/blob/9484fb143167ddbe990767eebb4dfe4484cb84fe/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Alternate%20Installation%20method%20for%20Bearing%20Stack.PNG" width="50%" height="50%"> | ||
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### Step 5 - Install Tensioner | ||
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* Slide in the tensioner to the frame | ||
* Attach the M5x20mm SHCS to the T-Nut but **Do Not** fully tighten | ||
* **Note** - the M5x20mm SHCS may catch on the initial hole | ||
* The Stadium Shaped Slot can be used to lift the bolt | ||
* This slot also exists in case you need to uninstall the tensioner - *since it will be captive once fully inserted* | ||
* A pick and hook can be used for this or a small screwdriver | ||
<img src="https://github.com/Vprince099/UserMods/blob/9484fb143167ddbe990767eebb4dfe4484cb84fe/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Install_Tensioner.PNG" width="50%" height="50%"> | ||
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### Step 6 - Install Knob | ||
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* Install the knob but **Do Not** fully tighten until everything is installed | ||
<img src="https://github.com/Vprince099/UserMods/blob/9484fb143167ddbe990767eebb4dfe4484cb84fe/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Install_Knob.PNG" width="50%" height="50%"> | ||
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### Step 7 - Install Lids | ||
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* Install the lids on the sides of the frame | ||
* Use the M3x6MM BHCS screws to secure the lids | ||
* Total amount of M3x6MM BHCS screws to install is **8** | ||
<img src="https://github.com/Vprince099/UserMods/blob/9484fb143167ddbe990767eebb4dfe4484cb84fe/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Install_plate.PNG" width="50%" height="50%"> | ||
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## How to use | ||
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* Tension using the Knob | ||
* Ensure you are tensioning equally on both sides i.e 1/8th turn on each side simultaneously | ||
<img src="https://github.com/Vprince099/UserMods/blob/f209a1665c24bf2940ba4b4ddfbcd25a18824565/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Tension_Process.PNG" width="100%" height="100%"> | ||
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* Lock using the internal bolt inside the Stadium Shaped Slot | ||
<img src="https://github.com/Vprince099/UserMods/blob/f209a1665c24bf2940ba4b4ddfbcd25a18824565/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Locking_Location.PNG" width="100%" height="100%"> | ||
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## Help | ||
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* Please reach out to me directly on discord if you have any issues or suggestions for this Mod | ||
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## Authors | ||
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Vprince099 aka Vengeful Discord - Vengeful#8648 | ||
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## Version History | ||
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* 0.1 | ||
* Initial Release | ||
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## License | ||
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This project is licensed under the GNU GENERAL PUBLIC LICENSE - see the LICENSE.md file for details | ||
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## Acknowledgments | ||
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* ZeroG - Original Towers used to expand upon [Link to Project](https://github.com/ZeroGDesign/Mercury.git) | ||
* Voron Design - V0 Team for Knob and Thread Appendage [Link to Project](https://github.com/VoronDesign/Voron-0.git) | ||
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Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/README.md
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These are images used for the instructions of assembly |
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Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/README.md
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### List of files: | ||
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| Part Name | Quantity | Notes | ||
| :--- | :---: | :--- | ||
| [Tensioner Knob](https://github.com/Vprince099/UserMods/blob/3d08f2d0a5140f1e39a4d0d4d302b8f7bc01d7bd/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/Tensioner_Knob_x2(Accent_Color).stl) | 2 | Same part is used on both sides | ||
| [Left Frame](https://github.com/Vprince099/UserMods/blob/3d08f2d0a5140f1e39a4d0d4d302b8f7bc01d7bd/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/left_tensioner/L_Frame_Stand_Alone.stl) | 1 | | ||
| [Left Tensioner](https://github.com/Vprince099/UserMods/blob/3d08f2d0a5140f1e39a4d0d4d302b8f7bc01d7bd/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/left_tensioner/Left_Tensioner(Accent%20Color).stl) | 1 | Should be printed in Accent color if applicable | ||
| [Left Plate with Window](https://github.com/Vprince099/UserMods/blob/3d08f2d0a5140f1e39a4d0d4d302b8f7bc01d7bd/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/left_tensioner/L_Plate_6mm_Logo.stl) | 1 | Needed to secure the side of the tensioner | ||
| [(Optional)Left Plate no Window](https://github.com/Vprince099/UserMods/blob/3d08f2d0a5140f1e39a4d0d4d302b8f7bc01d7bd/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/left_tensioner/L_Plate_3mm_No_Window(Optional).stl) | 1 | This part can be used in place of the windowed model, thickness was reduced since strength is increased | ||
| [Right Frame](https://github.com/Vprince099/UserMods/blob/3d08f2d0a5140f1e39a4d0d4d302b8f7bc01d7bd/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/right_tensioner/R_Frame_Stand_Alone.stl) | 1 | | ||
| [Right Tensioner](https://github.com/Vprince099/UserMods/blob/3d08f2d0a5140f1e39a4d0d4d302b8f7bc01d7bd/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/right_tensioner/Right_Tensioner_(Accent_Color).stl) | 1 | Should be printed in Accent color if applicable | ||
| [Right Plate with Window](https://github.com/Vprince099/UserMods/blob/3d08f2d0a5140f1e39a4d0d4d302b8f7bc01d7bd/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/right_tensioner/R_Plate_6mm_Logo.stl) | 1 | Needed to secure the side of the tensioner | ||
| [(Optional)Right Plate no Window](https://github.com/Vprince099/UserMods/blob/3d08f2d0a5140f1e39a4d0d4d302b8f7bc01d7bd/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/right_tensioner/R_Plate_3mm_No_Window(Optional).stl) | 1 | This part can be used in place of the windowed model, thickness was reduced since strength is increased | ||
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