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Great, but how about breaks? #1

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fhorst1 opened this issue Aug 18, 2019 · 15 comments
Open

Great, but how about breaks? #1

fhorst1 opened this issue Aug 18, 2019 · 15 comments

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@fhorst1
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fhorst1 commented Aug 18, 2019

I really love your solution and I am going to build 4 of them.
Buying from Aliexpress they only costs me US$ 35,- per controller :-)

But... how about brakes?
Dumpload is an expensive solution, and does not (???) protect the wind turbine during storm.

I live in a low wind speed area, off grid, 18 x 335w solar and 4x 800w wind.
This makes the wind turbines economical OK.
95% of the time wind speeds are below 5/ms
99.9% of the time the wind turbines will never get in the situation that they will overcharge the battery array (48v, 800ah lead-acid)

The 0.1%..
0r maybe even 0.001% of the time.
When there is a storm, the turbine needs to be stoped.

I'm thinking to use your dump load connection to activate a relay that shorts the 3 wires.
(with some delay) using Trigger Delay Timer Relais (https://aliexpress.com/item/32881401830.htm)
They are relatieve cheap ($0.80) but is it possible to let the Arduino make a delayed short betweem the 3 wires?

@fhorst1
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fhorst1 commented Aug 19, 2019

Hi Philippe,

As I currently have "0" electronic parts, I need to buy and look the liberty to make a list of the components for other people to purchase. (with price)

Personaly I like Aliexpress.
I have no connections to any of the shops, except I bought my stuff there 😃

Few questions:

For the capacitors, what is the right voltage? 80 or 100 or 200v?
The 4.7v Zeners, are they 0.5 or 1 W?
I can not find D3 in the "Alltogether.png"
Location of the 2N2222 and type (NPN?)
+++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++

List of all materials:

One 3-phases power rectifier 150A ($7.75)
https://aliexpress.com/item/4000096163147.html

Dump load

Arduino Uno R3 ($3.25)
https://aliexpress.com/item/32213964945.html

current sensors ACS712 module, 20A ($1.25)
https://aliexpress.com/item/32831999370.html

CD display 1602 with I2C interface ($2.00)
https://aliexpress.com/item/32685612494.html

power transistor CMOS
10 x IRFB4110 ($4.25)
https://aliexpress.com/item/33024808392.html / https://aliexpress.com/item/33034172787.html
10 x IRFB4321 ($6.50)
https://aliexpress.com/item/32676708858.html
5 x IRFP4227PBF ($7.00)
https://aliexpress.com/item/32821398006.html

Schottky diode, (10 x MBR30200 = $1.75)
https://aliexpress.com/item/32876954612.html

One self of 100uH at least 15A ($4.00)
https://nl.aliexpress.com/item/32804834231.html (2 x 100uH/15A)
https://aliexpress.com/item/32804332271.html (= $5 for 3 x 100uH/15A)

electrolytic capacitors (4 x 4700uF/80v, total 10000uF or more)
what is the right voltage?? is it 80v, 100v or 200v?
https://aliexpress.com/item/33013414283.html ($11.00) (4 x 10000uF/80v)
https://aliexpress.com/item/32362931046.html ($15.00) (5 x 4700uF/80v)
2x CMOS driver circuits TC428 ($ 2.25) (for 10)
https://aliexpress.com/item/32900750979.html

2x transistors 2N2222 ($1.00) (for 100)
https://aliexpress.com/item/32944625673.html

4.7V zeners (*wattage?)
https://aliexpress.com/item/32865106042.html ($0.75) (100 x 0.5w/4.7v)
https://aliexpress.com/item/32949966611.html ($1.75) (100 x 1w/4.7v)
https://aliexpress.com/item/32864268102.html ($8.00) (100 0.5w mix 2-47v)

Electrolytic capacitors (* voltage?)
https://aliexpress.com/item/32886266800.html ($1.00) (20x 100nF, 100v)
https://aliexpress.com/item/33008525992.html ($1.00) (20x 10uF, 100v)

Resistors
set of 10 times 10, 100, 220, 1.5K, 3K, 10K, 33K, 82K Ω (NOT 27K, 91K or 380K!) 180K
https://aliexpress.com/item/32625249339.html ($4.00)
100x 27K = 27kΩ
https://aliexpress.com/item/32998450778.html ($0.15 + 0.36)
also for 24V (91K)
(alternative is to combine resistors from the set to 27, 91 or 380K)

Prototype shield for Arduino Uno R3 ($2.00)
https://aliexpress.com/item/33063183123.html
Total price: $ 48.75
(most aliexpress are free shiping, and rounded up, price is between $40 and 45,-)

extra:
Push buttons:
https://aliexpress.com/item/32992634198.html ($1.00)
Toggle switch
https://aliexpress.com/item/4000050986819.html ($0.50 for 20)
LED diode 5mm
https://aliexpress.com/item/32618633084.html ($1.00 for 5 x 20, W/Y/R/G/B)

+++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++

Detailed List of components

C = Capacitator
C1 = 10.000uF 80V
C2 = 10.000uF 80V
C3 = 10uF 100v
C4 = 100nF (=0.1uF) 100v
C5 = 10uF 100v

D = Diode
D1 = Schottky diode MBR30200 parallelize 2 or more
D2 = Zener diode 4.7v
D3 = ???? can not find in schema
D4 = Zener diode 4.7v
D5 = Zener diode 4.7v

L = Inductor
L1 = 100uH 15A

R = Resistor
10R = 10 Ω = Brown, Black, Black, Gold (need 3x)
100R = 100 Ω = Brown, Black, Brown, Gold (need 1x)
220R = 220 Ω = Red, Red, Brown, Gold (need 1x)
1.5K = 1.5 kΩ = Brown, Green, Red, Gold (need 1x)
3K = 3 kΩ = Orange, Black, Red, Gold (need 1x)
10K = 10 kΩ = Brown, Black, Orange, Gold (need 4x)
27K = 27 kΩ = Red, Violet, Orange, Gold (need 1x)
33K = 33 kΩ = Orange, Orange, Orange, Gold (need 2x)
82K = 82 kΩ = Grey, Red, Orange, Gold (need 1x)
91K = 91 kΩ = White, brown, orange, Gold (see notes)
180K = 180 kΩ = Brown, Grey, Yellow, Gold (see notes)
360K =360 kΩ = Orange, blue, yellow, Gold (see notes)

R1 = 10R
R2 = 10R
R3 = 10R
R4 = 220R
R5 = 27K
R6 = 10K
R7 = see notes (91K (24V) or 180K (48V) or 2x91K)
R8 = 10K
R9 = see notes (180K (24V) or 360K (48V) or 2x180K)
R10= 100R
R11= 3K
R12= 1.5K
R13= 10K
R14= 10K
R15= 82K
R16= 33K
R17= 33K

T = Transistor
T1 = IRFB4110, IRFP4227 or IRFB4321
T2 = IRFB4110, IRFP4227 or IRFB4321
T3 = IRFB4110, IRFP4227 or IRFB4321

Transistor (with no letter or number) between R11, R12, R15 R10 and R14 are the 2N2222 NPN??

@philippedc
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Hi @fhorst1 welcome here too :)
I do not understand why I do not receive notifications when I get any post, not here nor on arduino.cc...???
Yes I understand about brakes, we do not have this trouble with Piggott wind turbines.
What I suppose in case of very big storm, despite the dumpload is switch on, the voltage still increase over the nominal voltage value. In this case a duplicate dumpload circuit where the dumpload resistor is a short circuit may be the solution. Your link to the Trigger Delay Timer Relais does not operate.

Right now I'm working for a PCB. Then I will work for the version 2.0 with some changes : 10000uF capacitor for input of the inverter, low power state for the ATmega328 when it is not windy, with an alarm (buzzer) if Vsor is under VsorMin, and an alarm if overload is reach in case of storm.

@fhorst1
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fhorst1 commented Sep 5, 2019 via email

@philippedc
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Hi, when do you plan to build the regulators ?
I'm working on the PCB, and V2 also, but before I would like to finish the bench of measure, with an anemometer, to be able to measure the benefit of the device.
My email is dcphilippe"at" yahoo.fr
Thanks

@philippedc
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philippedc commented Sep 10, 2019

it would require 2 times the Trigger Delay Timer Relais per MTTP. First one
shorts 2 wires, second one shorts also 2 wires.
as there are 3, and the 2 pairs are different pairs, both shorts will give
a 3 wire short.

What I can say : in case of high storm, either you break the wind turbine, either you can burn the 3 coils : You must not short 2 wires. It must the 3 at the same time. But at the beginning for a short time only to dissipate the heat, for instance :

  • short for half a second, delay for 1 second,
  • short for half a second, delay for half a second
  • ......
  • short for a second, delay for a second
  • short definitively
    In fact it must have somewhere some literature about what yet exists.....

@fhorst1
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fhorst1 commented Sep 10, 2019 via email

@philippedc
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Hi, I've just ordered PCB. I have to test it before publishing it.

regulator_pcb

@fhorst1
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fhorst1 commented Sep 12, 2019 via email

@philippedc
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Nooo, it is 6x 4700 or 3x 10000uf. 4700uf are more than twice less expensive than 10000.
What you see for the 7th is the self. I could not find the right symbol, so I use a capacitor....

@fhorst1
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fhorst1 commented Sep 12, 2019 via email

@fhorst1
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fhorst1 commented Sep 14, 2019 via email

@fhorst1
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fhorst1 commented Sep 29, 2019 via email

@fhorst1
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fhorst1 commented Oct 1, 2019 via email

@kubeqsq
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kubeqsq commented Mar 17, 2022

Hello, do you have any PCB drawing or .sch??

@philippedc
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Hi, I can provide pcb. You will find my email in the manual.

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