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Leg Test Stand v2


Description

This teststand allows us to evaluate the performance of a single 2dof leg with external sensors. The teststand has a linear guided vertical degree of freedom and a carriage that holds the leg and the motor driver electronics. The ground reaction forces are measured with a 6 axis force-torque-sensor and are transmitted to the control pc at 1kHz. The vertical position of the carriage is measured with an analog string potentiometer. The test stand can be equipped with a pull-up-motor module for automated resetting to the initial position for machine learning experiments.

Details Leg Test Stand


Leg Test Stand v2 cad model

  • vertical range: 85cm
  • pull-force height sensor about 2N
  • weight carriage with electronics and 2dof leg: 713g
  • 24V power supply and ethernet connection


Carriage with 2dof leg and custom motor driver electronics - weight: 713g

Electronics


Electronics Stack - weight: 45g

Master Board


Master Board v2 - weight: 19g each

Micro Driver Electronics


Micro Driver Electronics - weight: 13g

Height Sensor


Waycon string potentiometer

Force Torque Sensor


ATI Mini-40-E force-torque-sensor

Off-the-shelf Components

Linear Guide


Linear ball bearing and linear motion rod

  • Linear ball bearings: KB-1
  • Rod diameter 14mm
  • Linear motion rods: Precision Stainless Steel Rods X46 14h6 x 1000mm
  • ordering information below

Aluminum profiles


Item aluminum profile

  • Item aluminum profiles - Size 8 - 40mm x 40mm
  • required profile length: 2,7m
  • segment lengths: 120cm / 70cm / 50cm / 30cm
  • ordering information below

Angle brackets


Item 90 degree angle bracket 40mm

  • 90 degree 40mm angle brackets
  • ordering information below

End caps


Item end caps

  • end caps - size 8
  • ordering information below

T-slot nuts


Item M5 t-slot nuts

  • T-slot nuts M5
  • ordering information below

Steel Pins


5mm Steel Pins

  • Steel Pins - 5mm x 28mm
  • ordering information below

Carbon-Fiber Tube


Carbon-fiber tube

  • O.D. 6mm / I.D. 4mm / Length 30cm
  • for wire management
  • ordering information below

3D Printed Parts


The recommended printing direction for all the parts below is the positive z direction of the stl files.

All the STL files for 3d printing the Leg Test Stand can be found here: STL Files Leg Test Stand.




























Bill of Materials - Leg Test Stand v2


Description Quantity Ordering Information Comments
2DOF Leg 1 2DOF Leg Documentation Custom assembly
Master Board 1 Master Board Documentation Custom electronics
Micro Driver Board 1 Micro Driver Board Documentation Custom electronics
String Potentiometer 1 Waycon LX-PA-40
Waycon Distributors
1000mm measurement range
Waycon String Potentiometer Datasheet
6 Axis Force-Torque-Sensor 1 ATI Mini-40-E
SI-40-2 calibration
ATI Sales
ATI Mini-40 Product Page
We ordered the sensor and interface box from Schunk in Germany.
Inertia Measurement Unit 1 Lord Microstrain 3DM-GX5-25 AHRS
Lord Microstrain Distributors
3DM-GX5-25 AHRS Datasheet
We ordered the IMU from ZSE Electronic GmbH in Germany.
Linear Ball Bearings 4 KB-1 14mm
Mädler 64699814
Linear Motion Rods 2 Precision Stainless Steel Rods X46 14h6 x 1000mm
Mädler 64799214
Aluminum Profiles 4 Item Size 8 - 40mm x 40mm
Item 7.0.000.09
Segment lengths: 120cm / 70cm / 30cm / 50cm
Angle Brackets 4 Item 0.0.411.15 Bolts and nuts included.
End Caps 5 Item 0.0.026.01
T-Slot Nuts M5 7 Item 0.0.480.54
Steel Pin 5mm x 28mm 2
Carbon-fiber tube 6mm 1 R&G 7406041 Length 30cm
Carriage 1 STL file 3d printed part
Print on FDM or SLS printer.
Master Board Support 1 STL file 3d printed part
Print on FDM or SLS printer.
Spacer Micro Driver Stack 8 STL file 3d printed part
Print on SLA, Polyjet or Multijet printer.
Linear Bearing Cover 4 STL file 3d printed part
Print on FDM or SLS printer.
Adjustment Sleeve 4 STL file 3d printed part
Print on SLA, Polyjet or Multijet printer.
Linear Motion Rod Attachment 2 STL file 3d printed part
Print on FDM or SLS printer.
String Potentiometer and Pullup Motor Mount 1 STL file 3d printed part
Print on FDM or SLS printer.
Pulley Pullup Module 1 STL file 3d printed part / optional
Print on FDM or SLS printer.
ATI Sensor Top Plate 1 STL file 3d printed part
Print on FDM or SLS printer.
ATI Sensor Bottom Plate 1 STL file 3d printed part
Print on FDM or SLS printer.
Motor Driver Electronics Attachment 1 STL file 3d printed part / optional
Print on FDM or SLS printer.
Stopper Attachment 2 STL file 3d printed part
Print on FDM or SLS printer.
Stopper Wing 1 STL file 3d printed part
Print on FDM or SLS printer.
Carbon Fiber Rod 1 O.D. 5mm
I.D. 4mm
Length 30cm
Fasteners M3 x 8 16 Fasteners linear bearing covers
Fasteners M3 x 16 4 Fasteners 2dof leg
Fasteners M2,5 x 22 4 Fasteners electronics stack
Fasteners M2 x 5 4 Fasteners Master Board

Preparing the 3D Printed Parts







View the Teststand Cad Model in your Web Browser


Leg Test Stand v2 - Click on the picture to view the cad model in your browser

  • You can download the Solidworks CAD files here.

More Information

Open Dynamic Robot Initiative - Webpage
Open Dynamic Robot Initiative - YouTube Channel
Open Dynamic Robot Initiative - Forum
Open Dynamic Robot Initiative - Paper
Hardware Overview
Software Overview

Authors

Felix Grimminger

License

BSD 3-Clause License

Copyright

Copyright (c) 2019-2021, Max Planck Gesellschaft and New York University