From e02c2aa20959581c473b350236b34766f8f2f56c Mon Sep 17 00:00:00 2001 From: Anna Date: Wed, 20 Sep 2023 01:48:40 +0200 Subject: [PATCH 1/2] Mercury One files --- .../Electronics_enclosure/introduction.md | 2 +- .../build/mercury_one_1/bill_of_material.md | 74 +++++++++---------- .../manual/build/mercury_one_1/empty_frame.md | 7 +- .../build/mercury_one_1/introduction.md | 11 +-- .../build/mercury_one_1/left_front_tower.md | 49 +++++------- .../build/mercury_one_1/left_stepper_tower.md | 32 +++----- .../build/mercury_one_1/manual_overview.md | 6 +- .../build/mercury_one_1/printed_files.md | 10 +-- .../mercury_one_1/right_stepper_tower.md | 36 +++------ .../build/mercury_one_1/sanding_pins.md | 17 ++--- 10 files changed, 95 insertions(+), 149 deletions(-) diff --git a/docs/pages/manual/build/Electronics_enclosure/introduction.md b/docs/pages/manual/build/Electronics_enclosure/introduction.md index 9e19f5d..3a80691 100644 --- a/docs/pages/manual/build/Electronics_enclosure/introduction.md +++ b/docs/pages/manual/build/Electronics_enclosure/introduction.md @@ -67,4 +67,4 @@ Hovering an image with your mouse will show a zoom icon ](https://discord.gg/zerog){:target="_blank"}, we've got a big community ready to help you out! {: style="text-align: center" .fs-8} -[Next step ](#){: .btn .btn-red } +[Next step →](#){: .btn .btn-red } diff --git a/docs/pages/manual/build/mercury_one_1/bill_of_material.md b/docs/pages/manual/build/mercury_one_1/bill_of_material.md index 6e80c5f..8ba279c 100644 --- a/docs/pages/manual/build/mercury_one_1/bill_of_material.md +++ b/docs/pages/manual/build/mercury_one_1/bill_of_material.md @@ -26,20 +26,20 @@ The Bill of Materials for the Mercury One.1 is not yet complete, but it does inc *Note: The amount of bolts includes spares.* {: .fs-3 } -| Size | Type | Amount | Stores | -|:------|:--------------------------------|:------:|:-------------------------------------------------------:| -| M3X8 | ISO 4762 / DIN 912 | 65 | [Click here](#m3x8_912)   | -| M3X12 | ISO 4762 / DIN 912 | 8 | [Click here](#m3x12_912)   | -| M3X16 | ISO 4762 / DIN 912 | 8 | [Click here](#m3x16_912)   | -| M3X20 | ISO 4762 / DIN 912 | 14 | [Click here](#m3x20_912)   | -| M3X25 | ISO 4762 / DIN 912 | 5 | [Click here](#m3x25_912)   -| M3X30 | ISO 4762 / DIN 912 | 8 | [Click here](#m3x30_912)   | -| M3X35 | ISO 4762 / DIN 912 | 12 | [Click here](#m3x35_912)   | -| M4X20 | ISO 4762 / DIN 912 | 8 (PLUS ONLY) | [Click here](#m4x20_912)   | -| M5X8 | ISO 4762 / DIN 912 | 6 | [Click here](#m5x8_912_SHCS)   | -| M5X12 | ISO 4762 / DIN 912 | 6 | [Click here](#m5x12_912)   | -| M5X20 | ISO 4762 / DIN 912 | 4 | [Click here](#m5x20_912)   | -| M5X50 | ISO 4762 / DIN 912 | 6 | [Click here](#m5x50_912)   | +| Size | Type | Amount | Stores | +|:------|:--------------------------------|:-------------:|:-----------------------------------------------------------:| +| M3x8 | ISO 4762 / DIN 912 | 65 | [Click here](#m3x8_912)   | +| M3x12 | ISO 4762 / DIN 912 | 8 | [Click here](#m3x12_912)   | +| M3x16 | ISO 4762 / DIN 912 | 8 | [Click here](#m3x16_912)   | +| M3x20 | ISO 4762 / DIN 912 | 14 | [Click here](#m3x20_912)   | +| M3x25 | ISO 4762 / DIN 912 | 5 | [Click here](#m3x25_912)   | +| M3x30 | ISO 4762 / DIN 912 | 8 | [Click here](#m3x30_912)   | +| M3x35 | ISO 4762 / DIN 912 | 12 | [Click here](#m3x35_912)   | +| M4x20 | ISO 4762 / DIN 912 | 8 (PLUS ONLY) | [Click here](#m4x20_912)   | +| M5x8 | ISO 4762 / DIN 912 | 6 | [Click here](#m5x8_912_SHCS)   | +| M5x12 | ISO 4762 / DIN 912 | 6 | [Click here](#m5x12_912)   | +| M5x20 | ISO 4762 / DIN 912 | 4 | [Click here](#m5x20_912)   | +| M5x50 | ISO 4762 / DIN 912 | 6 | [Click here](#m5x50_912)   | {: class="transparant_table"} ### T-Nuts @@ -51,17 +51,19 @@ The Bill of Materials for the Mercury One.1 is not yet complete, but it does inc {: class="transparant_table"} ### Extrusions + *Note: Ender 5 (Pro) and Ender 5 Plus have different sizes for parts.* {: .fs-3 } -| Printer | Size | Type | Amount | Stores | -|:--------------|:------|:----------------------------|:------:|:------------------------------------------------------------:| -| Ender 5 (Pro) | 370mm | 2020 Extrusion | 1 | [Click here](#extrusion_2020)   | -| Ender 5 Plus | 500mm | 2020 Extrusion | 1 | [Click here](#extrusion_2020)   | -| LIGHTWEIGHT GANTRY | 370mm | READ NOTE → | 1 | [Click here](#merc_light)   | +| Printer | Size | Type | Amount | Stores | +|:-------------------|:------|:----------------------------|:------:|:------------------------------------------------------------:| +| Ender 5 (Pro) | 370mm | 2020 Extrusion | 1 | [Click here](#extrusion_2020)   | +| Ender 5 Plus | 500mm | 2020 Extrusion | 1 | [Click here](#extrusion_2020)   | +| LIGHTWEIGHT GANTRY | 370mm | READ NOTE → | 1 | [Click here](#merc_light)   | {: class="transparant_table"} ### Linear rails + *Note: Ender 5 (Pro) and Ender 5 Plus have different sizes for parts.* {: .fs-3 } @@ -72,6 +74,7 @@ The Bill of Materials for the Mercury One.1 is not yet complete, but it does inc {: class="transparant_table"} ### Electronics + *Note: You can self source the following parts. The parts below are recommended by us.* {: .fs-3 } @@ -87,31 +90,28 @@ The Bill of Materials for the Mercury One.1 is not yet complete, but it does inc | 40x40x10mm | Brushless DC fan | 1 | [Click here](#Gdstime_4010)   | {: class="transparant_table"} - ### Misc #### Motion system -| Size | Type | Amount | Stores | -|:-----------------------|:--------------------|:-----------:|:--------------------------------------------------------------------------:| -| M5X30mm | Precision dowel pin | 10 | [Click here](#m5_30_Precision_dowel_pin)   | -| 5*13*4 Mm | F695-2RS | 20 | [Click here](#f695_2rs_flangebearing)   | -| 6mm | 2GT 20T Idler | 2 | [Click here](#2gt_teeth_idler)   | -| 6mm | 2GT 20T Pulley | 2 | [Click here](#2gt_teeth_pulley)   | -| Check note in store | GATES-LL-2GT | READ NOTE → | [Click here](#gates_belts_6mm)   | +| Size | Type | Amount | Stores | +|:-----------------------|:--------------------|:-----------:|:-----------------------------------------------------------------------:| +| M5X30mm | Precision dowel pin | 10 | [Click here](#m5_30_Precision_dowel_pin)   | +| 5*13*4 Mm | F695-2RS | 20 | [Click here](#f695_2rs_flangebearing)   | +| 6mm | 2GT 20T Idler | 2 | [Click here](#2gt_teeth_idler)   | +| 6mm | 2GT 20T Pulley | 2 | [Click here](#2gt_teeth_pulley)   | +| Check note in store | GATES-LL-2GT | READ NOTE → | [Click here](#gates_belts_6mm)   | {: class="transparant_table"} #### Other -| Size | Type | Amount | Stores | -|:------------------------------|:-----------------------------------------------------------------|:------:|:---------------------------------------------------------------:| -| M3 X D5.0 X L4.0 | Heatset insert | 50 | [Click here](#heatset_insert)   | -| M3 | Hex Nut | 10 | [Click here](#m3_hex_nut)   | -| M3 Washer | Normal grade A M3
Stainless Steel | 10 | [Click here](#plain_m3_washer)   | -| M5 Washer/Shim | Normal grade A M5
Stainless Steel | 40 | [Click here](#plain_m5_washer)   | +| Size | Type | Amount | Stores | +|:------------------------------|:---------------------------------------------------|:------:|:-------------------------------------------------------------:| +| M3 X D5.0 X L4.0 | Heatset insert | 50 | [Click here](#heatset_insert)   | +| M3 | Hex Nut | 10 | [Click here](#m3_hex_nut)   | +| M3 Washer | Normal grade A M3
Stainless Steel | 10 | [Click here](#plain_m3_washer)   | +| M5 Washer/Shim | Normal grade A M5
Stainless Steel | 40 | [Click here](#plain_m5_washer)   | {: class="transparant_table"} -{: style="text-align: center" } - -[Next step ](/manual/build/mercury_eva/printed_files){: .btn .btn-red } - \ No newline at end of file +{: style="text-align: center" .fs-8} +[Next step →](/manual/build/mercury_eva/printed_files){: .btn .btn-red } diff --git a/docs/pages/manual/build/mercury_one_1/empty_frame.md b/docs/pages/manual/build/mercury_one_1/empty_frame.md index 11adeb4..8d28c34 100644 --- a/docs/pages/manual/build/mercury_one_1/empty_frame.md +++ b/docs/pages/manual/build/mercury_one_1/empty_frame.md @@ -13,14 +13,13 @@ permalink: /manual/build/mercury_eva/empty_frame The first step of assembling your Mercury One.1 is all about disassembling. -1. Table of content +1. Table of contents {:toc} # Section One: Frame [![Empty Ender 5 Frame](../../../assets/images/instructions/empty_frame.png)](#lightbox__item_1){: .lightbox_wrapper} -
@@ -39,7 +38,5 @@ So your first step is removing the X and Y motion system. We're not going into depth on how to remove the X and Y motion system. If you're having trouble or you would like some help please don't hesitate and ask for help in our [Discord server](https://discord.gg/zerog){:target="_blank"}. -{: style="text-align: center" } - +{: style="text-align: center" .fs-8} [Next step →](/manual/build/mercury_eva/sanding_dowel_pins){: .btn .btn-red } - \ No newline at end of file diff --git a/docs/pages/manual/build/mercury_one_1/introduction.md b/docs/pages/manual/build/mercury_one_1/introduction.md index 987eb1a..a24a33d 100644 --- a/docs/pages/manual/build/mercury_one_1/introduction.md +++ b/docs/pages/manual/build/mercury_one_1/introduction.md @@ -12,14 +12,12 @@ img_tool: ../../../../assets/images/tools # 1. Introduction {: .no_toc } - - Building the Mercury One.1 {: .fs-6 .fw-300 }
Difficulty
-
Moderate
+
Moderate
Language
English
@@ -96,8 +94,5 @@ Hovering an image with your mouse will show a zoom icon ](https://discord.gg/zerog){:target="_blank"}, we've got a big community ready to help you out - -{: style="text-align: center" } - -[Next step ](/manual/build/mercury_eva/bill_of_material){: .btn .btn-red } - \ No newline at end of file +{: style="text-align: center" .fs-8} +[Next step →](/manual/build/mercury_eva/bill_of_material){: .btn .btn-red } diff --git a/docs/pages/manual/build/mercury_one_1/left_front_tower.md b/docs/pages/manual/build/mercury_one_1/left_front_tower.md index b907822..a6842f1 100644 --- a/docs/pages/manual/build/mercury_one_1/left_front_tower.md +++ b/docs/pages/manual/build/mercury_one_1/left_front_tower.md @@ -14,10 +14,10 @@ img_path: ../../../assets/images/instructions/m1_1/left_front_tower/ We're now going to be working on the left_front_tower. -1. Table of content +1. Table of contents {:toc} -# Left front tower +## Left front tower [![left front tower]({{page.img_path}}step_18.png)](#lightbox__overview_bottom){: style="cursor: zoom-in; background-image: none;"} @@ -31,22 +31,21 @@ We're now going to be working on the left_front_tower. If you're looking for a video instead of text and images, check this out: [https://www.youtube.com/watch?v=abdkMgndM9Y](https://www.youtube.com/watch?v=abdkMgndM9Y){:target="_blank"} - ### hardware -| :-------------------------: | :-------------------- | -------------------------------------------------------------------------------: | -| Type:
Amount: | 5x30 Precision Dowel pin
1 | ![5MM 30mm dowel](../../../assets/images/instructions/5x30_dowel_pin.png) | -| Type:
Amount: | M5X20mm
1 | placeholder | -| Type:
Amount: | F695 Bearing
2 | ![F695](../../../assets/images/instructions/f695_flange_bearing.png) | -| Type:
Amount: | M5 Shims
3 | ![M5 Shim](../../../assets/images/instructions/m5_10_1_shim.png) | -| Type:
Amount: | M3 Heatset
1 | ![m3 Heatset](../../../assets/images/instructions/m3_heat_insert.png) | +| :---------------: | :----------------------------- | ------------------------------------------------------------------------: | +| Type:
Amount: | 5x30 Precision Dowel pin
1 | ![5MM 30mm dowel](../../../assets/images/instructions/5x30_dowel_pin.png) | +| Type:
Amount: | M5X20mm
1 | placeholder | +| Type:
Amount: | F695 Bearing
2 | ![F695](../../../assets/images/instructions/f695_flange_bearing.png) | +| Type:
Amount: | M5 Shims
3 | ![M5 Shim](../../../assets/images/instructions/m5_10_1_shim.png) | +| Type:
Amount: | M3 Heatset
1 | ![m3 Heatset](../../../assets/images/instructions/m3_heat_insert.png) | {: class="hardwaretable"} ### Printed parts -| :-------------------------: | :-------------------- | -------------------------------------------------------------------------------: | -| Type:
Amount: | Left front tower
1 | [![Left front tower printed]({{page.img_path}}step_1.png)](#lightbox__step1){: .lightbox_wrapper} | -| Type:
Amount: | Front tower tool
1 | [![Front tower tool printed]({{page.img_path}}step_6.png)](#lightbox__step6){: .lightbox_wrapper} | +| :---------------: | :-------------------- | -------------------------------------------------------------------------------: | +| Type:
Amount: | Left front tower
1 | [![Left front tower printed]({{page.img_path}}step_1.png)](#lightbox__step1){: .lightbox_wrapper} | +| Type:
Amount: | Front tower tool
1 | [![Front tower tool printed]({{page.img_path}}step_6.png)](#lightbox__step6){: .lightbox_wrapper} | {: class="hardwaretable"}
@@ -57,7 +56,6 @@ If you're looking for a video instead of text and images, check this out: [https
-
@@ -79,7 +77,6 @@ To insert the heatset, use a soldering iron and make sure to insert it **flat** [![step2]({{page.img_path}}step_2.png)](#lightbox__step2){: .lightbox_wrapper} -
@@ -120,10 +117,10 @@ Below are two versions provided, one for regular 5mm shims and another for brass We will be using the following hardware for this section: -| :-------------------------: | :-------------------- | -------------------------------------------------------------------------------: | -| Type:
Amount: | Front Tower Tool
1 | [![Left front tower printed]({{page.img_path}}step_6.png)](#lightbox__step6){: .lightbox_wrapper} | -| Type:
Amount: | M5 Shims
3 | ![M5 Shim](../../../assets/images/instructions/m5_10_1_shim.png) | -| Type:
Amount: | F695 Bearing
2 | ![F695](../../../assets/images/instructions/f695_flange_bearing.png) | +| :-------------------------: | :-------------------------- | ----------------------------------------------------------------------------------:| +| Type:
Amount: | Front Tower Tool
1 | [![Left front tower printed]({{page.img_path}}step_6.png)](#lightbox__step6){: .lightbox_wrapper} | +| Type:
Amount: | M5 Shims
3 | ![M5 Shim](../../../assets/images/instructions/m5_10_1_shim.png) | +| Type:
Amount: | F695 Bearing
2 | ![F695](../../../assets/images/instructions/f695_flange_bearing.png) | {: class="hardwaretable"}
@@ -134,7 +131,6 @@ We will be using the following hardware for this section:
- Let's begin by obtaining the Front Tower Tool, which is the printed component displayed above. Ensure that it is positioned in the same manner as shown in the image. [![step6]({{page.img_path}}step_6.png)](#lightbox__step_6){: .lightbox_wrapper} @@ -217,10 +213,10 @@ Next, we will **drop the other two shims** on the sides. These shims may fall ou ### Lowering the front tower -| :-------------------------: | :-------------------- | -------------------------------------------------------------------------------: | -| Type:
Amount: | 5x30 Precision Dowel pin
1 | ![5MM 30mm dowel](../../../assets/images/instructions/5x30_dowel_pin.png) | -| Type:
Amount: | Left front tower
1 | [![step3]({{page.img_path}}step_3.png)](#lightbox__step3){: .lightbox_wrapper} | -| Type:
Amount: | Complete flange tool
1 | [![step3]({{page.img_path}}step_12.png)](#lightbox__step_12){: .lightbox_wrapper} | +| :-------------------------: | :--------------------| -------------------------------------------------------------------------------: | +| Type:
Amount: | 5x30 Precision Dowel pin
1 |![5MM 30mm dowel](../../../assets/images/instructions/5x30_dowel_pin.png) | +| Type:
Amount: | Left front tower
1 | [![step3]({{page.img_path}}step_3.png)](#lightbox__step3){: .lightbox_wrapper} | +| Type:
Amount: | Complete flange tool
1 | [![step3]({{page.img_path}}step_12.png)](#lightbox__step_12){: .lightbox_wrapper}| {: class="hardwaretable"} To continue, lay down the complete flange tool from the previous step. Then, **grab the left front tower and lower it over the complete flange tool**. This will help to prevent the shims from falling out of the side. @@ -271,7 +267,6 @@ You can now **remove the flange tool**, the flange stack stays on the dowel pin. One of the final steps, this is probably the easiest... Take the **M5X20mm screw and drop it into the single hole that's left on top**. - [![step16]({{page.img_path}}step_16.png)](#lightbox__step_16){: .lightbox_wrapper}
@@ -306,9 +301,5 @@ Congratz, your part should look like this:
- - -{: style="text-align: center" } - +{: style="text-align: center" .fs-8} [Next step →](/){: .btn .btn-red } - \ No newline at end of file diff --git a/docs/pages/manual/build/mercury_one_1/left_stepper_tower.md b/docs/pages/manual/build/mercury_one_1/left_stepper_tower.md index b01e735..2d3d0b1 100644 --- a/docs/pages/manual/build/mercury_one_1/left_stepper_tower.md +++ b/docs/pages/manual/build/mercury_one_1/left_stepper_tower.md @@ -14,14 +14,15 @@ img_path: ../../../assets/images/instructions/m1_1/left_stepper_tower/ Welcome to your first steps at assembling your Mercury One.1! -1. Table of content +1. Table of contents {:toc} -# Stepper mount - Left +## Stepper mount - Left If you're looking for a video instead of text and images, check this out: [https://www.youtube.com/watch?v=ZXIdPokTuO8](https://www.youtube.com/watch?v=ZXIdPokTuO8){:target="_blank"} ## Left stepper mount + [![Left Stepper mount]({{page.img_path}}step_1.png)](#lightbox__overview_bottom){: style="cursor: zoom-in; background-image: none;"}
@@ -32,7 +33,6 @@ If you're looking for a video instead of text and images, check this out: [https
- ### hardware | :-------------------------: | :-------------------- | -------------------------------------------------------------------------------: | @@ -70,7 +70,6 @@ Take the bottom left stepper mount *printed part* and insert two 5x30 dowel pins [![step2]({{page.img_path}}step_2.png)](#lightbox__step2){: .lightbox_wrapper} -
@@ -93,7 +92,6 @@ The image below shows the correct placement of the dowel pins. On the bottom of the printed part you will find small M3 holes below the dowel pins. If your dowel pins are stuck you can use those to press them out using a small hex key. - ### Adding the flange stacks It's time to add the [Double Flange stack](#double-flange-stack)! Don't know what those are? [Click here](#double-flange-stack). @@ -142,7 +140,6 @@ The image below shows the correct placement of the Flange stacks.
- ### Lowering the top stepper mount Take the top left motor mount *printed piece* and lower it into the bottom left motor mount. @@ -198,8 +195,6 @@ Using undersized shims could cause the flanges to have excessive movement in an
- - -{: style="text-align: center" } - +{: style="text-align: center" .fs-8} [Next step →](/manual/build/mercury_eva/empty_frame){: .btn .btn-red } - -{% include license_agreement.md %} \ No newline at end of file +{% include license_agreement.md %} diff --git a/docs/pages/manual/build/mercury_one_1/right_stepper_tower.md b/docs/pages/manual/build/mercury_one_1/right_stepper_tower.md index ea1fe31..820b1d9 100644 --- a/docs/pages/manual/build/mercury_one_1/right_stepper_tower.md +++ b/docs/pages/manual/build/mercury_one_1/right_stepper_tower.md @@ -14,12 +14,13 @@ img_path: ../../../assets/images/instructions/m1_1/right_stepper_tower/ We're now going to be working on the Right stepper mount. -1. Table of content +1. Table of contents {:toc} -# Stepper mount - Right +## Stepper mount - Right + +### Right stepper mount -## Right stepper mount [![Right Stepper mount]({{page.img_path}}step_1.png)](#lightbox__overview_bottom){: style="cursor: zoom-in; background-image: none;"}
@@ -30,8 +31,7 @@ We're now going to be working on the Right stepper mount.
- -### hardware +#### hardware | :-------------------------: | :-------------------- | -------------------------------------------------------------------------------: | | Type:
Amount: | 5x30 Precision Dowel pin
2 | ![5MM 30mm dowel](../../../assets/images/instructions/5x30_dowel_pin.png) | @@ -43,7 +43,7 @@ We're now going to be working on the Right stepper mount. | Type:
Amount: | Nema 17 Stepper Motor
1 | ![Nema 17](../../../assets/images/instructions/nema17.png) | {: class="hardwaretable"} -### Printed parts +#### Printed parts | :-------------------------: | :-------------------- | -------------------------------------------------------------------------------: | | Type:
Amount: | Right stepper top
1 | [![Right stepper top printed]({{page.img_path}}overview_top.png)](#lightbox__overview_top){: .lightbox_wrapper} | @@ -68,7 +68,6 @@ Take the bottom left stepper mount *printed part* and insert two 5x30 dowel pins [![step2]({{page.img_path}}step_2.png)](#lightbox__step2){: .lightbox_wrapper} -
@@ -91,7 +90,6 @@ The image below shows the correct placement of the dowel pins. On the bottom of the printed part you will find small M3 holes below the dowel pins. If your dowel pins are stuck you can use those to press them out using a small hex key. - ### Adding the flange stacks It's time to add the [Double Flange stack](#double-flange-stack)! Don't know what those are? [Click here](#double-flange-stack). @@ -140,7 +138,6 @@ The image below shows the correct placement of the Flange stacks.
- ### Lowering the top stepper mount Take the top left motor mount *printed piece* and lower it into the bottom left motor mount. @@ -196,8 +193,6 @@ Using undersized shims could cause the flanges to have excessive movement in an - -