diff --git a/Mercury_One/README.md b/Mercury_One/README.md index 5935cfd..a25d429 100644 --- a/Mercury_One/README.md +++ b/Mercury_One/README.md @@ -49,3 +49,5 @@ like so: | Rudra | [X Extrusion Squaring Tool](./Rudra/X_Extrusion_Squaring_Tool) | Simple tool to square the x extrusion to the frame | 💚 | | [Belt Tensioning Tool](./Rudra/Belt_Tensioning_Tool) | Simple tool to ensure a 150mm distance from idler to idler for easy belt tensioning | 💚 | DrPeterPlastic | [Wago4-Mount](./DrPeterPlastic/Wago4-Mount-Hydra) | Mount for 4 Wagos on Hydra | 💚 +| Vengeful | [Klicky Mount](./Vengeful/Klicky_Bracket) | E5 Plus Mounting Bracket for Klicky mod| 💚 +| | [Standalone Knob Tensioner](./Vengeful/Standalone_Knob_Tensioners) | Knob Tensioners for Mecrury Printers| 💙 diff --git a/Mercury_One/Vengeful/Standalone_Knob_Tensioners/README.md b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/README.md new file mode 100644 index 0000000..d0f332e --- /dev/null +++ b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/README.md @@ -0,0 +1,123 @@ +# Standalone Knob Tensioners + +This mod is designed to provide a simple and sturdy solution for tensioning belts on the Ender 5 Plus(Need confirmation for the Ender 5) Mercury 1 and Mercury 1.1 Systems + + + +## Description + +This Mod is derived from the enclosure project I am currently working on (Jan-2023). In order to provide a version that can be used by the entire Mercury community. I have forked the design and will upload the enclosure version once I am done. This was inspired by the Voron V0. This provides a sturdy solution for tensioning your belt while maintaining a design that allows clearance for an enclosure. + +## Dependencies + +* **Please print in ABS or ASA** +* Due to the tight clearances of a part like this, I recommend this part be printed on a properly calibrated printer +* I **Do not** recommend scaling the parts via a slicer as you may have issues with fitment + +## Bill of Materials +Item Name | Quantity | Notes +| :--- | :---: | :--- +M5x12mm BHCS | 2 | Needed for Rear Mount +M5x25mm BHCS | 2 | Needed for Inside Mount +M3x6MM BHCS | 8 | Needed to secure lid +M3x4mmx5mm Heatset Inserts | 8 | Needed to secure lid +M5 T-Nut | 6 | You should have at least 4 existing T-nuts from the Original BOM +M5x20mm SHCS | 2 | From Original BOM +M5x30mm PIN | 2 | From Original BOM +M5x1mm Shim | 4 | From Original BOM +F695 Bearing | 4 | From Original BOM + +## Installation + +### Step 1 - Install Heatset Inserts + +* Install the Heatset inserts with a soldering iron for both the Left and Right Frame printed parts +* Total amount of Heatsets to install is **8** + + +### Step 2 - Mount Frame to Extrusions + +* Install the T-Nuts on both sides of the extrusion frame +* Total amount of T-Nuts to install is **6** + + +* Install the M5x12mm BHCS at the Rear Mount hole +* Install the M5x25mm BHCS at the Inside Mount hole (This is a longer bolt to provide more structural rigidity) +* Repeat these steps on the other side as well +* Total amounts + * M5x12mm BHCS quantity of **2** + * M5x25mm BHCS quantity of **2** + + +### Step 3 - Install Bearing Stack + +* Install the bearing stack as prescribed in the original instructions for the Mercury Printers +* At this time you should insert the M5x20mm SHCS since the bolt will be held captive once the tensioner is inserted to the frame +* Repeat this process on both sides +* Total amounts + * M5x20mm SHCS quantity of **2** + * M5x30mm PIN quantity of **2** + * M5x1mm Shim quantity of **4** + * F695 Bearing quantity of **4** + + +### Step 4 - Install Belt + +* If this is a new build, follow the steps prescribed in the original instructions for the Mercury Printers +* if this is a retrofit, you will need to install as pictured below + + +### Step 5 - Install Tensioner + +* Slide in the tensioner to the frame +* Attach the M5x20mm SHCS to the T-Nut but **Do Not** fully tighten +* **Note** - the M5x20mm SHCS may catch on the initial hole + * The Stadium Shaped Slot can be used to lift the bolt + * This slot also exists in case you need to uninstall the tensioner - *since it will be captive once fully inserted* + * A pick and hook can be used for this or a small screwdriver + + +### Step 6 - Install Knob + +* Install the knob but **Do Not** fully tighten until everything is installed + + +### Step 7 - Install Lids + +* Install the lids on the sides of the frame +* Use the M3x6MM BHCS screws to secure the lids +* Total amount of M3x6MM BHCS screws to install is **8** + + +## How to use + +* Tension using the Knob + * Ensure you are tensioning equally on both sides i.e 1/8th turn on each side simultaneously + + +* Lock using the internal bolt inside the Stadium Shaped Slot + + +## Help + +* Please reach out to me directly on discord if you have any issues or suggestions for this Mod + +## Authors + +Vprince099 aka Vengeful Discord - Vengeful#8648 + +## Version History + +* 0.1 + * Initial Release + +## License + +This project is licensed under the GNU GENERAL PUBLIC LICENSE - see the LICENSE.md file for details + +## Acknowledgments + +* ZeroG - Original Towers used to expand upon [Link to Project](https://github.com/ZeroGDesign/Mercury.git) +* Voron Design - V0 Team for Knob and Thread Appendage [Link to Project](https://github.com/VoronDesign/Voron-0.git) + + diff --git a/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Alternate Installation method for Bearing Stack.PNG b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Alternate Installation method for Bearing Stack.PNG new file mode 100644 index 0000000..353dc2c Binary files /dev/null and b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Alternate Installation method for Bearing Stack.PNG differ diff --git a/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Heatset installation.PNG b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Heatset installation.PNG new file mode 100644 index 0000000..39b1fdc Binary files /dev/null and b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Heatset installation.PNG differ diff --git a/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Install_Knob.PNG b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Install_Knob.PNG new file mode 100644 index 0000000..576198b Binary files /dev/null and b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Install_Knob.PNG differ diff --git a/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Install_Tensioner.PNG b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Install_Tensioner.PNG new file mode 100644 index 0000000..c5afdff Binary files /dev/null and b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Install_Tensioner.PNG differ diff --git a/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Install_plate.PNG b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Install_plate.PNG new file mode 100644 index 0000000..2cf09aa Binary files /dev/null and b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Install_plate.PNG differ diff --git a/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Installed_View_E5_Plus.PNG b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Installed_View_E5_Plus.PNG new file mode 100644 index 0000000..f8b0547 Binary files /dev/null and b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Installed_View_E5_Plus.PNG differ diff --git a/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Installing BearingStack.PNG b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Installing BearingStack.PNG new file mode 100644 index 0000000..dd0ba89 Binary files /dev/null and b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Installing BearingStack.PNG differ diff --git a/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Locking_Location.PNG b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Locking_Location.PNG new file mode 100644 index 0000000..6be18a0 Binary files /dev/null and b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Locking_Location.PNG differ diff --git a/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/README.md b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/README.md new file mode 100644 index 0000000..1f166e5 --- /dev/null +++ b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/README.md @@ -0,0 +1 @@ +These are images used for the instructions of assembly diff --git a/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Securing_frame.PNG b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Securing_frame.PNG new file mode 100644 index 0000000..c9aa3f8 Binary files /dev/null and b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Securing_frame.PNG differ diff --git a/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Showcase_Image.PNG b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Showcase_Image.PNG new file mode 100644 index 0000000..960dd74 Binary files /dev/null and b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Showcase_Image.PNG differ diff --git a/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/T_Nut_Intsallation.PNG b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/T_Nut_Intsallation.PNG new file mode 100644 index 0000000..8f5ba4c Binary files /dev/null and b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/T_Nut_Intsallation.PNG differ diff --git a/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Tension_Process.PNG b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Tension_Process.PNG new file mode 100644 index 0000000..926711c Binary files /dev/null and b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/images/Tension_Process.PNG differ diff --git a/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/README.md b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/README.md new file mode 100644 index 0000000..f7977c1 --- /dev/null +++ b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/README.md @@ -0,0 +1,14 @@ +### List of files: + +| Part Name | Quantity | Notes +| :--- | :---: | :--- +| [Tensioner Knob](https://github.com/Vprince099/UserMods/blob/3d08f2d0a5140f1e39a4d0d4d302b8f7bc01d7bd/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/Tensioner_Knob_x2(Accent_Color).stl) | 2 | Same part is used on both sides +| [Left Frame](https://github.com/Vprince099/UserMods/blob/3d08f2d0a5140f1e39a4d0d4d302b8f7bc01d7bd/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/left_tensioner/L_Frame_Stand_Alone.stl) | 1 | +| [Left Tensioner](https://github.com/Vprince099/UserMods/blob/3d08f2d0a5140f1e39a4d0d4d302b8f7bc01d7bd/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/left_tensioner/Left_Tensioner(Accent%20Color).stl) | 1 | Should be printed in Accent color if applicable +| [Left Plate with Window](https://github.com/Vprince099/UserMods/blob/3d08f2d0a5140f1e39a4d0d4d302b8f7bc01d7bd/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/left_tensioner/L_Plate_6mm_Logo.stl) | 1 | Needed to secure the side of the tensioner +| [(Optional)Left Plate no Window](https://github.com/Vprince099/UserMods/blob/3d08f2d0a5140f1e39a4d0d4d302b8f7bc01d7bd/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/left_tensioner/L_Plate_3mm_No_Window(Optional).stl) | 1 | This part can be used in place of the windowed model, thickness was reduced since strength is increased +| [Right Frame](https://github.com/Vprince099/UserMods/blob/3d08f2d0a5140f1e39a4d0d4d302b8f7bc01d7bd/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/right_tensioner/R_Frame_Stand_Alone.stl) | 1 | +| [Right Tensioner](https://github.com/Vprince099/UserMods/blob/3d08f2d0a5140f1e39a4d0d4d302b8f7bc01d7bd/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/right_tensioner/Right_Tensioner_(Accent_Color).stl) | 1 | Should be printed in Accent color if applicable +| [Right Plate with Window](https://github.com/Vprince099/UserMods/blob/3d08f2d0a5140f1e39a4d0d4d302b8f7bc01d7bd/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/right_tensioner/R_Plate_6mm_Logo.stl) | 1 | Needed to secure the side of the tensioner +| [(Optional)Right Plate no Window](https://github.com/Vprince099/UserMods/blob/3d08f2d0a5140f1e39a4d0d4d302b8f7bc01d7bd/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/right_tensioner/R_Plate_3mm_No_Window(Optional).stl) | 1 | This part can be used in place of the windowed model, thickness was reduced since strength is increased + diff --git a/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/Tensioner_Knob_x2(Accent_Color).stl b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/Tensioner_Knob_x2(Accent_Color).stl new file mode 100644 index 0000000..8856a8f Binary files /dev/null and b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/Tensioner_Knob_x2(Accent_Color).stl differ diff --git a/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/left_tensioner/L_Frame_Stand_Alone.stl b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/left_tensioner/L_Frame_Stand_Alone.stl new file mode 100644 index 0000000..caca649 Binary files /dev/null and b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/left_tensioner/L_Frame_Stand_Alone.stl differ diff --git a/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/left_tensioner/L_Plate_3mm_No_Window(Optional).stl b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/left_tensioner/L_Plate_3mm_No_Window(Optional).stl new file mode 100644 index 0000000..ec8cc46 Binary files /dev/null and b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/left_tensioner/L_Plate_3mm_No_Window(Optional).stl differ diff --git a/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/left_tensioner/L_Plate_6mm_Logo.stl b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/left_tensioner/L_Plate_6mm_Logo.stl new file mode 100644 index 0000000..78240e2 Binary files /dev/null and b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/left_tensioner/L_Plate_6mm_Logo.stl differ diff --git a/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/left_tensioner/Left_Tensioner(Accent Color).stl b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/left_tensioner/Left_Tensioner(Accent Color).stl new file mode 100644 index 0000000..eb617ae Binary files /dev/null and b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/left_tensioner/Left_Tensioner(Accent Color).stl differ diff --git a/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/left_tensioner/README.md b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/left_tensioner/README.md new file mode 100644 index 0000000..a0db177 --- /dev/null +++ b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/left_tensioner/README.md @@ -0,0 +1 @@ +List of files: diff --git a/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/right_tensioner/README.md b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/right_tensioner/README.md new file mode 100644 index 0000000..a0db177 --- /dev/null +++ b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/right_tensioner/README.md @@ -0,0 +1 @@ +List of files: diff --git a/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/right_tensioner/R_Frame_Stand_Alone.stl b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/right_tensioner/R_Frame_Stand_Alone.stl new file mode 100644 index 0000000..30658de Binary files /dev/null and b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/right_tensioner/R_Frame_Stand_Alone.stl differ diff --git a/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/right_tensioner/R_Plate_3mm_No_Window(Optional).stl b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/right_tensioner/R_Plate_3mm_No_Window(Optional).stl new file mode 100644 index 0000000..75ac901 Binary files /dev/null and b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/right_tensioner/R_Plate_3mm_No_Window(Optional).stl differ diff --git a/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/right_tensioner/R_Plate_6mm_Logo.stl b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/right_tensioner/R_Plate_6mm_Logo.stl new file mode 100644 index 0000000..4779a3f Binary files /dev/null and b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/right_tensioner/R_Plate_6mm_Logo.stl differ diff --git a/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/right_tensioner/Right_Tensioner_(Accent_Color).stl b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/right_tensioner/Right_Tensioner_(Accent_Color).stl new file mode 100644 index 0000000..ffa8d68 Binary files /dev/null and b/Mercury_One/Vengeful/Standalone_Knob_Tensioners/stl/right_tensioner/Right_Tensioner_(Accent_Color).stl differ